全功能:
开孔检测要求全覆盖;
显微直观钢网孔壁观测;
阶梯钢网厚度直观测量;
高精度张力测量方案;
全板开孔不良检查;
高精度:
高精度测量设备理念设计;
大理石平台、全铸造龙门结构;
高精度、高速度光栅尺反馈定位;
3条光栅尺,全闭环坐标定位技术;
全板扫描检测技术(针对钢网多孔、破损、变形);
高分辨率进口相机、镜头;
工艺研究窗口:
虚拟印刷功能:
钢网GERBER对比与分析;
PCB GERBER对比分析;
PCB 实物扫描与对比;
钢网实物扫描、检测、对比;
以上四点全照合对比分析;
规格参数:
全自动钢网检测机参数表 | ||||
序号 SN | 类型 Type | 项目 Item | 兴华炜 Sinhovo | |
1 | 品牌 Brand | 研发时间 Time to market | 2011年世界首创 The world's first in 2011 | |
2 | 检测规格 Inspection specification | 型号名称 Model | T80 | |
3 | 型号说明 | 500万像素 标准型 | ||
4 | 检测用途 Inspection purpose | 新钢网开口精度、质量检测、旧钢网清洗效果检测、异物检测、张力测量、钢网精度对比等 New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement | ||
5 | 检测项目 Inspection content | 位置、尺寸、数量、异物、张力、毛刺、多孔 Position, size, precision, foreign body, tension, burr, porous | ||
6 | 整板多开孔检查 Full board multi-hole inspection | 检查整板多开孔 Full plate multi-hole inspection | ||
7 | 检测速度 Inspection speed | 0.7~1s/FOV | ||
8 | 检查精度 Inspection accuracy | 尺寸测量精度 Dimensional measurement accuracy | 6.9~8.6μm (相同FOV内解析度:0.345μm) 6.9~8.6μm (within the same FOV resolution: 0.345μm) (一个像素尺寸) | |
9 | 面积测量精度 Area measurement accuracy | <1%,GR&R<5% | ||
10 | 位置精度 Position accuracy | GR&R<5%,光栅尺分辨率±1μm、定位精度:±10μm GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm | ||
11 | 定位采样位置 Locate the sampling location | 运动结构末端采样 Moving structure end sampling | ||
12 | 电机定位方式 Motor positioning mode | 绝对静止后采样 Absolute static sampling | ||
13 | 张力检测 Tension detection | 高精度张力计,任意多位置测试 精度: ±1N.cm,张力范围:0~60N High-precision tensiometer, any multi-position Inspection Accuracy: ±1N.cm, tension range: 0~60N 使用设备内部自带玻璃板校准和归零(Calibration and zeroing using the built-in glass plate inside the device) | ||
14 | 最小检测开口 Minimμm detection opening | 100μm * 100μm | ||
15 | 最小检测间距 Minimum detection distance | 80μm | ||
16 | 最大检测开口 Maximum detection opening | 10mm * 7mm (by 6.9μm) | ||
17 | 最大检测开口数量 Maximum number of detection openings | 50万 | ||
18 | 光学系统 Optical system | 相机 Camera | 500万像素相机 5 megapixel camera | |
19 | 镜头 Lens | 10M 定制双侧远心光学镜头 10M custom double-sided telecentric optical lens | ||
20 | 顶部光源 Top lighting | 环形LED顶光,同轴LED光源 Ring LED top light, coaxial LED light source | ||
21 | 底部光源 Bottom lighting | 高功率绿色同轴LED灯 High power green light coaxial LED light | ||
22 | 分辨率 Resolution | 6.90~8.6μm /pixel | ||
23 | 设备测量分辨率 Equipment measurement resolution | 0.5μm | ||
24 | 自动激光对焦、测距 Automatic laser focus, ranging | 自动激光对焦测距功能 Automatic laser focus ranging function | ||
25 | FOV尺寸 FOV size | 16.9*13.9mm~22*17mm | ||
26 | 钢网规格 Stencil specification | 最大网框尺寸 Maximμm frame size | 813*813*60mm以下 | |
27 | 最大测量范围 Maximμm measurement range | 500*550mm | ||
28 | 设备规格 Equipment Specifications | 外观尺寸(L*W*H)Dimensions | 1245*1330*1445mm(以最终实际为准) | |
29 | 重量 Weight | <1080KG | ||
30 | 设备结构 Equipment structure | 零零级大理石平台+铸造结构,高精度测量保证 High-precision marble platform + casting structure,High-precision measurement guarantee | ||
31 | 龙门结构 Gantry structure | 全铸造龙门结构,寿命更好 Cast gantry structure for longer life | ||
32 | 传动系统 Transmission system | 直流电机+3光栅尺闭环控制、光栅尺分辨率±1μm DC motor + 3 Grating closed loop control、grating scale resolution ±1μm | ||
33 | 计算机 Computer | 操作系统 Operating system | Windows 7/10 X64 专业版 Windows 7/10 X64 Professional Edition | |
34 | 电脑、显示器 Computer monitor | E5 至强、32G、2TB+500G SSD、2G显卡、22' LCD E5 Xeon、32G、2TB+500G 、22' LCD | ||
35 | 软件功能 Software function | 编程方式 Programming mode | Gerber文件编程、CAD导入 Gerber file programming, CAD import | |
36 | Gerber file读取时间 Gerber file read time | 20万孔以内:5S | ||
37 | Gerber file操作响应时间 Gerber file operation response time | 20万孔以内:0.3S | ||
38 | 编程时间 Programming time | 1万孔以内:2~5分钟 Within 10000 holes:2 to 5 minutes | ||
39 | 离线编程 Offline programming | 离线编程 Offline programming | ||
40 | 自动编程 Automatic programming | 具备自动编程及远程自动编程功能 It has automatic programming and remote automatic programming functions | ||
41 | Gerber file | RS-274、RS-274X | ||
42 | 机种切换时间 Model switching time | 小于2分钟,可按条码/RF读取程式 Less than 2 minutes, you can read the program by barcode/RF | ||
43 | 主要算法 Main algorithm | 通过MARK矫正计算坐标位置 用矢量图像算法计算开口与实际Geber的几何位置与尺寸差异等 Calculate coordinate position by MARK correction Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm | ||
44 | 设备测试模式 Device Inspection mode | 离线测试 Offline Inspection | ||
45 | 测试内容选择 Inspection content selection | 可根据A/R , W/T 参数选择测试内容、参数 Inspection content and parameters can be selected according to size, type, A/R, W/T parameters | ||
46 | 测试方式 Inspection method | 多种检测模式与测试级别设定 不同元件可分组分级别单独定义和测试,包含面积、尺寸、位置、张力等 Multiple detection modes and Inspection level settings Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc | ||
47 | 检测数据库 Detection database | 保存程式名称、条码、操作人员、开孔面积,尺寸、坐标、偏移量,张力数据、图片等 Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc. | ||
48 | 用户权限 User rights | 可按客户需求定义用户权限级别 User privilege levels can be defined according to customer needs | ||
49 | 与公司内部系统串接 Connected to the company's internal system | 支持数据上传,可按MES需求开放、定制数据接口、数据结构、通讯方式 Support data uploading, custom data interface, data structure, communication method as required | ||
50 | 钢网条码扫描功能 Stencil barcode scanning function | 通过扫描钢网条码读取程式和管理数据 Reading programs and managing data by scanning steel mesh barcodes | ||
51 | 钢网与PCB Gerber对比 Stencil Gerber contrast PCB Gerber function | 钢网GERBER与PCB Gerber对比功能,可检查钢网GERBER正确性 Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER | ||
52 | 每片钢网历史记录 Stencil history | 文件方式记录测试过程和结果数据,且可离线查看测试结果 File mode records Inspection process and result data, and can view Inspection results offline | ||
53 | SPC 数据统计软件 SPC data statistics software | 位置、面积、大小、SPC数据分析、汇总报告、CPK&Grr精度报告、散点图、涨缩系数以及其他数据和图表 Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts | ||
54 | 设备需求 条件 Equipment demand condition | 电压 Voltage | AC 220V±10%(单相), 50/60Hz,1000VA AC 220V ± 10% (single phase), 50/60Hz, 1000VA | |
55 | 气压 Air pressure | 无需气压 No need for air pressure | ||
56 | 振动是否影响精度 Does vibration affect accuracy? | A级 50DB 以下振动不影响 Class A vibration below 50DB does not affect | ||
57 | 设备服务 Equipment service | 保修期限 Warranty period | 整机壹年保修 One year warranty | |
58 | 设备校正周期 Equipment calibration cycle | 一年一次或搬运设备后校正 Corrected after one year or after mobile device | ||
59 | 软件升级服务 Software upgrade service | 标准测试软件 终身免费升级 Standard software lifetime free upgrade | ||
60 | 服务支持 Service support | 7*24,4小时内响应 7*24, response within 4 hours | ||
61 | 备品仓库 Spare parts warehouse | 深圳、苏州、重庆备品仓库 Shenzhen, Suzhou, Chongqing spare parts warehouse | ||
*因技术更新,以上参数可能与实际设备稍有差异,最终解释权归厂家所有。 * Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer. | ||||
选配项目 | ||||
1 | 选配功能和配置项目 Optional functions and configuration items | 开孔孔壁质量观测 Open hole wall quality observation | 可选配 提供手动微观观测 Optiona Microscopic observation | |
2 | 钢网、阶梯钢网厚度测量 Stencil and step Stencil thickness measurement | 可选配 半自动显微直观测量钢网、阶梯钢网孔壁横切面厚度、质量 最高检测分辨率:0.4μm,测量精度:±4μm Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall Detection resolution: 0.4μm, measurement accuracy: ±4μm | ||
3 | 钢网信息管理软件系统 Stencil Information Management Software System | 可选配,可达到钢网的全链信息数据化、智能化的软件管理,并可按要求修改与定制 Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required | ||
4 | 刮刀直线度检查功能 Scraper straightness check function | 可选配 按刮刀型号、外形定制专用检测治具 Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper |