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全自动钢网检测机SG830
全自动钢网检测机SG830,开孔检测要求全覆盖,高精度测量设备理念设计,虚拟印刷功能。

全功能:

开孔检测要求全覆盖;

显微直观钢网孔壁观测;

阶梯钢网厚度直观测量;

高精度张力测量方案;

全板开孔不良检查;

自动网框变形检测;

激光测距功能+侧面相机厚度检测功能;


高精度:

高精度测量设备理念设计;

全高精度大理石平台+龙门结构;

全直线电机驱动+3条光栅尺闭环定位;

高精度、高速度非接触式光栅尺;

全闭环末端坐标反馈定位技术;

全板扫描检测技术(针对钢网多孔、破损、变形);

高分辨率进口相机,最高可达1亿像素;

轨道式钢网夹紧、运输结构、与自动化对接;


高级工艺研究功能:

虚拟印刷对比功能;

钢网GERBER对比与分析;

PCB GERBER对比分析;

PCB 焊盘实物扫描与对比、GERBER生成;

钢网实物扫描、检测、对比;

以上四点全照合对比分析;


规格参数:

全自动钢网检测机参数表
Automatic Stencil inspection machine parameter table

序号

SN

类型

Type

项目

Item

兴华炜

Sinhovo

1

品牌

Brand

研发时间

Time to market

2011年世界首创

The world's first in 2011

2

检测规格

Inspection specification

型号名称

Model

SG830
3型号说明

1200万像素 高配

12 million pixel

4

检测用途

Inspection purpose

新钢网开口精度、质量检测、旧钢网清洗效果检测、异物检测、张力测量、钢网精度对比等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

5

检测项目

Inspection content

位置、尺寸、数量、异物、张力、毛刺、多孔

Position, size, precision, foreign body, tension, burr, porous

6

整板多开孔检查

Full board multi-hole inspection

检查整板多开孔

Full plate multi-hole inspection

7

检测速度

inspection speed

0.7~1.2s/FOV
8

检查精度

Inspection accuracy

尺寸测量精度

Dimensional measurement accuracy

3.45~6.9μm (相同FOV内解析度:0.345um)

3.45~6.9μm (within the same FOV resolution: 0.345um)

(一个像素尺寸)

9

面积测量精度

Area measurement accuracy

<1%,GR&R<5%
10

位置精度

Position accuracy

GR&R<5%,光栅尺分辨率±1μm、定位精度:±5μm

GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±5μm

11

定位采样位置

Locate the sampling location

运动结构末端采样

Moving structure end sampling

12

电机定位方式

Motor positioning mode

绝对静止后采样

Absolute static sampling

13

张力检测

Tension detection

高精度张力计,任意多位置测试

精度: ±1N.cm,张力范围:0~60N~100N

High-precision tensiometer, any multi-position inspection,Accuracy: ±1N.cm, tension range: 0~60N~100N

使用设备内部装置校准和归零(Calibrate and zero using equipment internal devices)

14

最小检测开口

Minimμm detection opening

最高40μm * 40μm (by 3.45μm)

Up to 40μm * 40μm (by 3.45μm)

15

最小检测间距

Minimum detection distance

最高40μm 
16

最大检测开口

Maximum detection opening

最大 18mm * 7mm  (by 6.9μm)
17

最大检测开口数量

Maximum number of detection openings

120万

1.2 million

18

光学系统

Optical system

相机

Camera

1200万像素相机(选配2500万像素)

12 mega pixel camera(Optional 25 million pixels)

19

镜头

Lens

定制双侧远心光学镜头

Custom double-sided telecentric optical lens

20

顶部光源

Top lighting

环形LED顶光,同轴LED光源

Ring LED top light, coaxial LED light source

21

底部光源

Bottom lighting

高功率绿色同轴LED灯

High power green light coaxial LED light

22

分辨率

Resolution

3.45~6.9μm/pixel
23

设备测量分辨率

Equipment measurement resolution

0.2μm
24

自动激光对焦、测距

Automatic laser focus, ranging

 自动激光对焦测距功能

Automatic laser focus ranging function

25

FOV尺寸

FOV size

14.1*10.7mm(by 3.45μm)~28.2*20.7mm(by 6.9μm)
26

钢网规格

Stencil specification

最大网框尺寸

Maximμm frame size

<740*740*50mm
27

最大测量范围

Maximμm measurement range

570*570mm
28

设备规格

Equipment Specifications

外观尺寸(L*W*H)Dimensions<1320*1510*1620mm
29

重量

Weight

1300KG
30

设备结构

Equipment structure

全零零级大理石平台,高精度测量保证

Full marble platform, guaranteed by high-precision measurement

31

龙门结构

Gantry structure

全零零级大理石平台

Full marble platform

32

传动系统

Transmission system

直线电机+3 光栅尺闭环控制、光栅尺分辨率±1μm

Linear motor+3 Grating ruler closed-loop control、grating scale resolution ±1μm

33

计算机

Computer

操作系统

Operating system

Windows 7/10 X64 专业版

Windows 7/10 X64 Professional Edition

34

电脑、显示器

Computer monitor

E5 至强、96G、4TB+500G SSD、4G显卡、22' LCD

E5 Xeon、96G、4TB+500G、4G Graphics card、22' LCD

35

软件功能

Software function

编程方式

Programming mode

Gerber文件编程、CAD导入

Gerber file programming, CAD import

36

Gerber file读取时间

Gerber file read time

20万孔以内:3S
37

Gerber file操作响应时间

Gerber file operation response time

20万孔以内:0.3S
38

编程时间

Programming time

1万孔以内:2~5分钟

Within 10000 holes:2 to 5 minutes

39

离线编程

Offline programming

离线编程

Offline programming

40

自动编程

Automatic programming

具备自动编程及远程自动编程功能

It has automatic programming and remote automatic programming functions

41Gerber fileRS-274、RS-274X
42

机种切换时间

Model switching time

小于2分钟,可按条码/RF读取程式

Less than 2 minutes, you can read the program by barcode/RF

43

主要算法

Main algorithm

通过MARK矫正计算坐标位置

用矢量图像算法计算开口与实际Geber的几何位置与尺寸差异等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

44

设备测试模式

Device inspection mode

离线测试

Offline inspection

45

特定功能

Special function

开孔孔壁质量观测

Open hole wall quality observation

可提供手动微观观测

Microscopic observation

46

测试内容选择

inspection content selection

可根据A/R , W/T 参数选择测试内容、参数

inspection content and parameters can be selected according to size, type, A/R, W/T parameters

47

测试方式

inspection method

多种检测模式与测试级别设定

不同元件可分组分级别单独定义和测试,包含面积、尺寸、位置、张力等

Multiple detection modes and inspection level settings

Different components can be individually defined and inspectioned at the component level,Including area, size, position, tension, etc

48

检测数据库

Detection database

保存程式名称、条码、操作人员、开孔面积,尺寸、坐标、偏移量,张力数据、图片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

49

用户权限

User rights

可按客户需求定义用户权限级别

User privilege levels can be defined according to customer needs

50

与公司内部系统串接

Connected to the company's internal system

支持数据上传,可按MES需求开放、定制数据接口、数据结构、通讯方式

Support data uploading, custom data interface, data structure, communication method as required

51

钢网条码扫描功能

Stencil barcode scanning function

通过扫描钢网条码读取程式和管理数据

Reading programs and managing data by scanning steel mesh barcodes

52

钢网与PCB Gerber对比

Stencil Gerber contrast PCB Gerber function

钢网GERBER与PCB Gerber对比功能,可检查钢网GERBER正确性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

53

钢网信息管理系统

Stencil information management system

选配项目,可按要求修改与定制

Optional items,Can be modified and customized as required

54

每片钢网历史记录

Stencil history

文件方式记录测试过程和结果数据,且可离线查看测试结果

File mode records inspection process and result data, and can view inspection results offline

55

SPC 数据统计软件

SPC data statistics software

位置、面积、大小、SPC数据分析、汇总报告、CPK&Grr精度报告、散点图、涨缩系数以及其他数据和图表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

56

设备需求

条件

Equipment demand condition

电压

Voltage

AC 220V±10%(单相), 50/60Hz,1000VA

AC 220V ± 10% (single phase), 50/60Hz, 1000VA

57

气压

Air pressure

0.4Mpa~0.55Mpa
58

振动是否影响精度

Does vibration affect accuracy?

A级 50DB 以下振动不影响

Class A vibration below 50DB does not affect 

59

设备服务

Equipment service

保修期限

Warranty period

整机壹年保修

One year warranty

60

设备校正周期

Equipment calibration cycle

一年一次或搬运设备后校正

Corrected after one year or after mobile device

61

软件升级服务

Software upgrade service

标准测试软件 终身免费升级

Standard software lifetime free upgrade

62

服务支持

Service support

7*24,4小时内响应

7*24, response within 4 hours

63

备品仓库

Spare parts warehouse

深圳、苏州、重庆备品仓库

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技术更新,以上参数可能与实际设备稍有差异,最终解释权归厂家所有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer.

选配项目
1

选配功能和配置项目

Optional functions and configuration items

钢网信息管理软件系统

Stencil Information Management Software System

可选配,可达到钢网的全链信息数据化、智能化的软件管理,并可按要求修改与定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

2

智能钢网存储管理柜

Intelligent stencil storage management cabinet

可选配智能钢网存储管理柜,配合钢网管理系统,对钢网进行全智能化存储和管理、记录、追溯

An intelligent stencil storage and management cabinet can be selected to cooperate with the stencil management system to fully intelligently store, manage, record, and trace the stencil

3

3D钢网厚度测量

3D Stencil Thickness Measurement

显微直观测量钢网、阶梯钢网切面孔壁厚度

检测分辨率:0.4μm,测量精度:±2μm;

Microscopically measure the thickness and quality of the stencil and stepped stencil hole wall, and can directly observe the cross section of the opening

Detection resolution: 0.4μm, measurement accuracy: ±4μm;

4

SECS GEM 系统对接

Secs gem system docking

SECS GEM 系统对接

Secs gem system docking

5

PCB焊盘采点、检测功能

PCB pad sampling and detection function

可针对PCB焊盘进行采点、尺寸、位置检测与核对、调整,虚拟印刷技术核对GERBER文件和钢网、PCB实物,在线扫描,离线完成

The PCB pad can be detected, checked and adjusted for the point, size, and position. The virtual printing technology checks the GERBER file, the stencil, and the actual PCB, scans it online, and completes it offline

6

2500万像素机型

25million pixel models

选配2500万像素,4.1um分辨率,21*21mm FOV,可检测最小35μm 开孔,最小12μm 以上破损、多孔

Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the minimum 35μm opening, the minimum 12μm or more damaged, porous

7

大尺寸机型

Large size model

可选配  支持1200*900*60mm以下网框,检测范围:780*980mm

更大尺寸产品需定制

Optional Support net frame below 1200*900*60mm, detection range: 780*980mm

Larger size products need to be customized

8

刮刀直线度检查功能

Scraper straightness check function

可选配 按刮刀型号、外形定制专用检测治具

Optional  special inspectioning fixture customized according to the model and shape of the scraper

9

自动钢网调宽、夹紧机构

Automatic stencil width adjustment and clamping mechanism

可选配 自动钢网调宽、夹紧机构

Optional Automatic stencil width adjustment and clamping mechanism

标配版本为自然放置钢网模式,具备以下优点:1、可直接测量钢网网框变形翘曲、2、可在自然状态下测量张力、更符合IPC标准要求,3、具备张力计自归零和校正功能、4、无需调整宽度来适应不同尺寸钢网

Optional stencil automatic clamping rail function

The standard version is the natural placement stencil mode, which has the following advantages:

1. It can directly measure the deformation and warpage of the stencil frame

2. It can measure the tension in the natural state

3. It has the self zeroing and correction function of the tensiometer

4. It does not need to adjust the width to adapt to different sizes of stencil

10

钢网变形扫描检测

Stencil Deformation Scanning Detection

扫描检测钢网网面变形、破损

Scanning detection of stencil deformation

11

治具翘曲检测

Fixture warpage detection

定制 自动激光检测治具平整度

Custom Automatic laser inspection fixture flatness

12

网框平整度检测

Flatness detection of frame

定制 自动激光检测网框平整度

Customized Automatic laser detection of the flatness of the mesh frame

13

高精度校正玻璃板

High precision calibration glass block

高精度校正玻璃块,可自动按程式校正设备,玻璃板综合精度<5um

High-precision calibration glass block, can automatically calibrate the equipment according to the program, the comprehensive accuracy of the glass plate is less than 5um

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